Supersonic aircraft design-
Planes designed for supersonic flight usually have a narrow fuselage and swept-back delta wings to limit the effects of turbulence at supersonic speeds. Some aircraft have a "coke bottle" fuselage, based on the 'Whitcomb area rule', which means that they taper in the middle slightly. This can reduce transonic drag.
Challenges of supersonic flight-
Poor range-
Supersonic aircraft tend to have a relatively limited range (~6000 km). The reason is their high fuel consumption, which in turn results from the high power needed for supersonic flight, combined with the practical limits on how much fuel an aircraft can carry. This makes them a difficult choice for airlines to purchase since many routes cannot be travelled.
Operation costs-
High fuel costs and low passenger capacity (due to the aerodynamic requirement for a narrow fuselage) have combined to make SSTs an expensive form of transportation compared with subsonic flight.
Reaching supersonic speeds requires considerable engine power to overcome wave drag, a powerful form of drag that starts at about Mach 0.8 and ends around Mach 1.2, the transonic speed range. Between these speeds the Cd factor is approximately tripled. Above the transonic range the Cd factor drops dramatically again, although it remains 30 to 50% higher than at subsonic speeds. In addition, drag increases in proportion to the square of the speed. However, this drag can be reduced back to near normal amounts by simply flying at a higher altitude where the air is far less dense.
Another significant design problem is the inefficiency of wings at speeds considerably above the speed of sound. At about Mach 2 a typical wing design will cut its lift-to-drag ratio in half (e.g., Concorde manages a ratio of 7.4 whereas the subsonic Boeing 747 is 17.)[1] Since the aircraft has to hold its own weight up, this means that the aircraft has to provide twice the thrust to maintain airspeed and altitude, so there is little or no overall gain in fuel efficiency. For this reason a considerable amount of research was put into designing a planform for sustained supersonic cruise.
Another problem for SSTs is that they require a much stronger (and therefore heavier) structure than subsonic aircraft, due to aeroelasticity problems, and also the fact that their fuselages are pressurized to a greater pressure differential (due to the ratio of cabin air pressure to the lower outside pressure at the high altitudes at which SSTs fly). These factors meant that the empty weight per seat of a Concorde is more than three times that of a Boeing 747. Both aircraft use approximately the same amount of fuel to cover the same distance, but the 747 can carry more than four times as many passengers.
Jet engine design differs significantly between supersonic and subsonic aircraft. Jets can supply increased fuel efficiency at supersonic speeds because, even though the specific impulse efficiency drops off somewhat at higher speeds, the distance traveled is greater, and the dropoff is less than proportional to speed until well above Mach 2. However, the same time as Concorde was being built, high bypass jet engines started to be deployed on subsonic aircraft. This meant that subsonic jet engines became much more efficient; but high bypass is a way of reducing the jet exhaust speed to better match the aircraft speed that could not be employed on supersonic jet engines, which need high exhaust speed.
Sonic booms-
The annoyance can be reduced by waiting to reach supersonic speeds until the aircraft is at high altitude over water; this is the technique used by Concorde. However, it precludes supersonic flights on transcontinental flights over populated areas. Supersonic aircraft seemingly inevitably have poor lift/drag ratios at subsonic speeds compared to subsonic aircraft and hence burn more fuel, and are economically disadvantageous for use over such flight paths.
Additionally, during the original SST efforts in the 1960s it was suggested that careful shaping of the fuselage of the aircraft could reduce the intensity of the shock waves that reach the ground. One way is to cause the shock waves to interfere with each other, greatly reducing sonic boom. This was difficult to test at that time due to the careful design it required, but the increasing power of computer-aided design has since made this considerably easier. In 2003 such a testbed aircraft was flown, the Shaped Sonic Boom Demonstration which proved the soundness of the design and demonstrated the capability of reducing the boom by about half. Even lengthening the vehicle (without significantly increasing the weight) would seem to reduce the boom intensity.
If the intensity of the boom can be reduced then this may make even very large designs of supersonic aircraft acceptable for overland flight (see sonic boom).
Damage to the ozone layer-
The high altitude flight makes such damage theoretically more likely than with traditional aircraft. However, research showed that the comparatively tiny quantity of nitric oxides generated in the exhaust actually boosts the ozone layer. [citation needed]
Need to operate aircraft over a wide range of speeds-
The design for aircraft needs to change with its speed for optimal performance. Thus, an SST would ideally change shape during flight to maintain optimal performance at both subsonic and supersonic speeds. Such a design would introduce complexity which increases maintenance needs, operations costs, and safety concerns.
In practice all supersonic transports have used essentially the same shape for subsonic and supersonic flight, and a compromise in performance is chosen, often to the detriment of low speed flight. For example Concorde had very high drag (lift to drag ratio of about 4) at slow speed, but it spent most of the flight at high speed.
Some designs of supersonic transports possessed swing wings, to give higher efficiency at low speeds.
North American Aviation solved this problem with the XB-70 Valkyrie. By lowering the outer panels of the wings at high Mach numbers, they were able to take advantage of compression lift on the underside of the aircraft. This gave the Valkyrie the best lift:drag ratio of any powered manned aircraft ever built and allowed a much better aspect ratio on take-off and landing. Some recent SST designs are considering this as an option.
Higher landing/takeoff speeds-
This requires longer runways and raises safety concerns.
Takeoff noise-
One of the main problems with Concorde and the Tu-144 operations was the high engine noise levels, associated with very high jet velocities used during take-off. SST engines need a fairly high specific thrust (net thrust/airflow) during supersonic cruise, to minimize engine cross-sectional area and, thereby, nacelle drag. Unfortunately this implies a high jet velocity, which makes the engines noisy which causes problems particularly at low speeds/altitudes and at take-off.
Therefore, a future SST might well benefit from a Variable Cycle Engine, where the specific thrust (and therefore jet velocity and noise) is low at take-off, but is forced high during Supersonic Cruise. Transition between the two modes would occur at some point during the Climb and back again during the Descent (to minimize jet noise upon Approach). The difficulty is devising a Variable Cycle Engine configuration that meets the requirement for a low cross-sectional area during Supersonic Cruise.
Several concepts show promise:-
In the Tandem Fan, the engine has two fans, both mounted on the LP shaft, with a significant axial gap between the units. In normal flight, the engine is in the Series Mode, with the flow leaving the front fan passing directly into the second fan, the engine behaving much like a normal turbofan. However, for take-off, climb-out, final-descent and approach, the front fan is allowed to discharge directly through an auxiliary nozzle on the underside of the powerplant nacelle. Auxiliary intakes are opened on each side of the powerplant, allowing air to enter the rear fan and progress through the rest of the engine. Operating the fans in this Parallel Mode, substantially increases the total airflow of the engine at a thrust, resulting in a lower jet velocity and a quieter engine. Back in the 1970s, Boeing modified a P&W JT8D to a Tandem Fan configuration and successfully demonstrated the switch from Series to Parallel operation (and vice-versa) with the engine running, albeit at part power.
In the Mid Tandem Fan concept a high specific flow single stage fan is located between the HP and LP compressors of a turbojet core. Only bypass air is allowed to pass through the fan, the LP compressor exit flow passing through special passages within the fan disc, directly underneath the fan rotor blades. Some of the bypass air enters the engine via an auxiliary intake. During take-off and Approach the engine behaves much like a normal civil turbofan, with an acceptable jet noise level (i.e., low specific thrust). However, for Supersonic Cruise, the fan variable inlet guide vanes and auxiliary intake close-off to minimize bypass flow and increase specific thrust. In this mode the engine acts more like a 'leaky' turbojet (e.g. the F404).
In the Mixed-Flow Turbofan with Ejector concept, a low-bypass ratio engine is mounted in front of a long tube, called an ejector. This silencer device is deployed during take-off and approach. Turbofan exhaust gases induce additional air into the ejector via an auxiliary air intake, thereby reducing the specific thrust/mean jet velocity of the final exhaust. The mixed-flow design does not have the advantages of the mid-tandem fan design in terms of low-speed efficiency, but is considerably simpler..